PORTO, PORTUGAL, June 18, 2019 - Critical Manufacturing is pleased to mention that it has basically released version 7 (V7) of its modern Manufacturing Execution System (MES) for Industry 4.0. This Augmented MES release offers four new modules: Augmented Reality, Experiments Management, Weigh and Dispense, and BI Cards. This current version takes the already feature rich, modular solution to new levels; enhancing users' experiences; speeding new product introduction (NPI); improving safety, reliability and visibility of processes and key performance indicators (KPIs).
 
Critical Manufacturing (CM) MES V7 is the most comprehensive and advanced MES solution usually available in the marketplace. It is created to provide a pathway to smart manufacturing with Industry 4.0 technologies for innovative, high-tech discrete manufacturers and now offers endless choices for efficiency, productivity, mobility and data visualization through an Augmented MES experience.
 
The new Augmented Reality (AR) module is at the center of the new release, and advances the Industry 4.0 roadmap further beyond the Factory Digital Twin and Connect IoT equipment and automation modules. AR breaks new ground by providing manufacturing employees with a new and engaging immersive experience, using data from throughout the MES. It can offer operators with everything they need, including process information, production steps, materials and work instructions.
 
Users can easily access and view full traceability records, product specifications and order details as well as equipment information such as in-process lots, overall equipment efficiency (OEE), mean time to repair (MTTR), cycle times, maintenance schedules, repair instructions, and much more. It can even help restrict counterfeit components. The user basically points the AR device, such as a tablet, smartphone or AR glasses at the product or machine, and the module will offer needed real-time information superimposed on a live camera image of the production operation, equipment or product.
 
Francisco Almada Lobo, Critical Manufacturing CEO commented: 'Until now, Augmented Reality has been involved with very limited manufacturing scenarios, such as gear maintenance. Our new AR module goes way beyond that, providing manufacturers with unlimited possibilities to seize productivity and efficiency gains, and for the first time utilize comprehensive data from across the entire MES. Also, with CM's new AR module, there is a relatively low investment, as readily available tablets and smartphones can be used as an alternative to more expensive AR headsets and glasses.'
 
Another major focus of the V7 release is the Experiments Management module, which yields engineers with a way to identify and implement strategy and product improvements through a controlled, closed-loop process. They can perform Design of Experiments (DoE) with numerous input variables, reducing time spent on this activity, and then seamlessly and transparently execute and monitor experiments side-by-side on the shop floor. This augments companies' approach to continuous improvement, which will be needed as their journey to smart manufacturing progresses. The potential this module offers to increase understanding and knowledge of the effect of process variables translates into improved quality and reliability of processes and products. Experiments Management has the potential to lower both development and production costs as well as help speed new product introductions (NPI).
 
The new Weigh and Dispense module has been made to help manufacturers, particularly in the MedTech industry, achieve complete and strict adherence to safety regulations and recipes. It offers tight control of both manual and automated weighing, dispensing and filling operations with automated label printing. All measurements are recorded in the automated electronic Batch Record (eBR) for total traceability and straightforward production of regulatory compliance documentation to GxP / FDA requirements.
 
Weigh and Dispense integrates with electronic scales and dispensing machinery and is fully incorporated within the Critical Manufacturing MES for full end-to-end process and history. Its use ensures exact data collection, with the removal of manual methods and paper records, as many digital transformation programs envision. Alongside ensuring valid data and batch formulation, the module also offers details to the operator of product handling requirements such as glasses, gloves or masks. Overall, this module offers MedTech manufacturers ways to increase product safety, quality and consistency while boosting productivity.
 
Last but not least, the BI Cards module gives strong performance visibility with quick and easy creation and sharing of customized KPI views and production dashboards. System users can speedily create appealing displays with easy-to-use widgets and, because the module is fully integrated with the MES, information is updated in real-time. The module erases the need for advanced IT skills or expensive, customised software, instead giving appointed users who best understand the steps the power to create the displays they need.
 
Summary
Critical Manufacturing MES V7 adds exciting, futuristic and valuable features to a software application that is becoming increasingly recognized, selected and preferred worldwide for its Industry 4.0-ready, highly adaptable and user-friendly design.
 
Francisco Almada Lobo concludes 'CM V7 is a very important release that completes our already broad and fully inter-operable footprint. The bottom line is that more complex operations can be greatly simplified with ultimate control, flexibility and speed. The use cases for our Augmented Reality technology are only limited by the imagination, we call it Augmented MES.'



This article is originally posted on Tronserve.com